Custom Bubble Mailers – Branded, Lightweight & Protective
Ship Securely. Brand Boldly. Stay Sustainable.
Our custom bubble mailers combine lightweight design with durable, cushioned protection—perfect for shipping fragile items while showcasing your brand. These padded mailers are cost-effective, customizable, and available in eco-friendly options.
- Protective Bubble Lining keeps contents safe in transit
- Custom Printed Designs elevate your brand with full-color options
- Lightweight & Cost-Saving without compromising strength
- Eco-Conscious Materials including recyclable and compostable choices
- Low MOQs & Bulk Orders supported—start at 150 pieces or scale up to 5,000+
Served 1000+ partners and counting:
Real Results: How Our Custom Packaging Solution Delivered Value
Custom Bubble Mailers – Product Features & Specifications
| Feature | Details | ||
|---|---|---|---|
| Sustainability | Recyclable, Biodegradable, Compostable Options | ||
| Material | Coextruded Film (135–200 gsm), Optional Kraft/Aluminum Coating | ||
| Padding | 3/16” Air Bubble Interior | ||
| Color Options | White, Kraft Brown, Yellow, Metallic, Custom Pantone | ||
| Print Options | 1-Color, 2-Color, CMYK Full Color | ||
| Ink Type | Water-Based or Intaglio Ink | ||
| Print Method | Intaglio Printing | ||
| Finish | Matte, Glossy, Pearlescent, or Aluminum-Coated | ||
| Closure | Self-Seal Adhesive Strip | ||
| Order Flexibility | Low MOQ (150 pcs) to bulk production (5,000+ pcs) with competitive pricing | ||
| Available Sizes | Complete Range of Custom Sizes Available | ||
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More sizes available for Production Runs – speak with our Team to learn more |
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Getting Custom Bubble Mailer Step By Step
Personalized Design Consultation
We review your design vision and branding elements. Our experts suggest materials, colors, and finishes to create a design that aligns perfectly with your brand’s image.
Quality Assurance & Material Testing
Our team tests the chosen materials to confirm they meet our high standards. This process includes testing for tear resistance, waterproofing, and eco-friendliness.
Ongoing Support & Reorder Reminders
Our support team is just a call or message away for reorders or questions. We also send reorder reminders so you’re always prepared for high-demand periods.
Digital Mockup Approval
We send you a high-resolution digital mockup. This is your chance to see a preview of the final design, suggest tweaks, and give us the green light for production.
Pre-Delivery Check & Packaging
Our team inspects the mailers once more for color accuracy, design precision, and structural integrity. Then, we package them carefully for delivery.
On-Time Delivery & First Impressions Check
We deliver on time, and you get a chance to check out the final product before it reaches your customers. Your feedback on quality and design gives us valuable insights.
Personalized Design Consultation
We review your design vision and branding elements. Our experts suggest materials, colors, and finishes to create a design that aligns perfectly with your brand’s image.
Digital Mockup Approval
We send you a high-resolution digital mockup. This is your chance to see a preview of the final design, suggest tweaks, and give us the green light for production.
Quality Assurance & Material Testing
Our team tests the chosen materials to confirm they meet our high standards. This process includes testing for tear resistance, waterproofing, and eco-friendliness.
Pre-Delivery Check & Packaging
Our team inspects the mailers once more for color accuracy, design precision, and structural integrity. Then, we package them carefully for delivery.
Ongoing Support & Reorder Reminders
Our support team is just a call or message away for reorders or questions. We also send reorder reminders so you’re always prepared for high-demand periods.
On-Time Delivery & First Impressions Check
We deliver on time, and you get a chance to check out the final product before it reaches your customers. Your feedback on quality and design gives us valuable insights.
The Plus Packaging Difference
At Plus Packaging, we do more than deliver packaging — we solve problems. For nearly five decades, we’ve been crafting custom solutions, including hundreds of mailers, with a small, dedicated team that truly understands your needs.
We’re not a faceless online store; we’re your partner, tailoring every packaging detail to your brand. With our expertise and personal touch, we make it simple, seamless, and sustainable.
We make things happen and we really care.
What makes you get more with less with our bubble mailers?
Secure, Elegant, and Sustainable
Commit to a smart blend of style and practicality, ideal for improving your first impressions and shipment protection.
Customized to Your Brand’s Image
Customize bubble mailers to uniquely represent your brand, ensuring your message is sent with every package.
A Cost-effective Solution
Enjoy reduced costs and transit damage from a lightweight but durable design, offering both style and efficiency.
Secure, Elegant, and Sustainable
Commit to a smart blend of style and practicality, ideal for improving your first impressions and shipment protection.
Customized to Your Brand’s Image
Customize bubble mailers to uniquely represent your brand, ensuring your message is sent with every package.
A Cost-effective Solution
Enjoy reduced costs and transit damage from a lightweight but durable design, offering both style and efficiency.
Customer Reviews
Frequently Asked Questions
1. What are custom bubble mailers made of?
2. Are bubble mailers eco-friendly?
3. Can I print my logo or design on bubble mailers?
4. Do these mailers protect against moisture?
5. What are the order quantity options?
6. Are custom bubble mailers suitable for eCommerce businesses?
7. Can I request a sample before placing a bulk order?
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